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Infrastructure
Forging :
Close die forging upto 50 kgs and diameter upto 600 mm for components
such as gears, flanges, annular rings can be sourced from our associate
concern and supplied. Profile components upto 15 kgs weight can
be forged.
Foundry Units :
Grey cast iron of grade 20 and S.G.Iron can be cast into various
shapes as per drawing.
CNC Workshop :
All the gear blanks are machined on CNC turning centers to attain
the mentioned geometrical tolerances demanded by the subsequent
gear cutting operations. Equipped with measuring instruments such
as slip gauges, height gauges, dial comparators, bore gauges, vernier
and micrometers the machined components pass through stringent quality
control aspects.
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|
MAKE |
OD |
LENGTH |
NOS. |
Jyoti Enterprise |
350 MM |
450 MM |
02 |
|
Gear Cutting Division
Gear Cutting
Gear Finishing
Broaching
With over more than 30 teeth cutting machines, the workshop
has the capacity to produce precise gears in quantity, conforming
to the German Specification DIN 8 & 9 class accuracy.
|
LIST OF GEAR MACHINES |
|
MAKE |
CAPACITY |
NOS |
GEAR SHAPERS |
|
MESHMATIC
S-150 |
150MM x 4.25MOD |
03 |
|
2A-MAXICUT |
150MM x 4.25MOD |
10 |
|
2B-MAXICUT, ENGLAND |
150MM x 4.25MOD |
04 |
|
FELLOWS |
200MM x 6MOD |
02 |
|
FELLOWS
(HIGH SPEED) |
150MM x 4MOD |
11 |
|
TOS |
150MM x 4MOD |
01 |
|
TOS OH6
(RACK CUTTING) |
500MM x 6MOD |
01 |
|
DRUMMOND |
700MM x 8MOD |
01 |
GEAR HOBBING |
|
|
|
|
CUGIR-250 (ROMANIA) |
350 MM DIA |
01 |
|
L200 (Liebherr) |
210mm x 8 MOD |
01 |
|
Mikron 102.05 |
150mm dia x (0.5 to 2 MOD) |
01 |
|
Koepffer 120
|
200mm dia x (0.5 to 2 MOD) |
01 |
|
LORENZ |
350 MM DIA |
01 |
GEAR SHAVER |
|
|
|
|
CHURCHILL |
300 MM DIA |
01 |
BROACHING
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|
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|
|
HORIZONTAL |
5 TONNES. |
01 |
|
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Heat Treatment
Heat treatment process is done at our associate concern M/s.
Ravi Metal Treatment, a company approved by many automobile
OEM such as Mahindra & Mahindra. Telco, Atul auto Ltd.
etc. Induction hardening, Case hardening with gas carburising,
nitriding, soft nitriding, annealing, isothermal annealing,
normalizing are the heat treatment process that can be performed.
Grinding
Cylindrical and surface grinding for attaining high level
of geometrical lolerances is carried out in gears and shafts
upto 500 mm diamater and 800 mm length.
|
MAKE |
CAPACITY |
NOS |
|
Internal Grinding |
150mm |
01 |
|
Cylindrical Grinding
|
500mm dia x 800 mm lenght
|
01 |
|
Surface Grinder
|
|
01 |
Honing
|
MAKE |
CAPACITY |
NOS |
|
I.D Honing |
2mm to 75mm |
01 |
|
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